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PV Technology and Industry


Q. What is solar cell efficiency and why do numbers of efficiency appear to vary widely?
   
Q. What are the different PV technologies?
   
Q. What is the PV value chain?
   
 

Q. What is solar cell efficiency and why do numbers of efficiency appear to vary widely?
   
A.
Solar cells are often characterized by the percentage of the incident power that they convert into power, called the power conversion efficiency or just efficiency. The efficiency is given by a percentage. The efficiency of a solar cell is determined by the material from which it is made and by the production technology used to make the solar cell. Efficiencies for commercially available solar cells range from about 5% to about 20%. The bulk of the commercial market consists of bulk silicon solar cells, and the research or laboratory efficiency of these is close to 25%. Space applications, where efficiency is more important, often use a different solar cell technology and may consist of solar cells made from different materials stacked on top of one another. The efficiency of these solar cells is up to 40%. The theoretical efficiency limit of solar energy conversion given completely idealized conditions and materials is 86%, but given present technology, solar cells that can potentially be made have theoretical conversion efficiency closer to 50%.

In addition to the power conversion efficiency, other methods to characterize solar cells also contain the word efficiency and are also given by a percentage. For example, the quantum efficiency measures, at a given wavelength of light, how much of the incident light is turned into current – not power. Quantum efficiency is a chiefly a method of analyzing devices used by specialists in the area and does not simply or directly relate its power conversion efficiency. For solar cells that have power conversion efficiencies of 15%, the quantum efficiencies may routinely reach over 90%. For newer or experimental solar cells, the quantum efficiency is often much lower, about 30%, and the power conversion efficiency is often less than 10%. The quantum efficiency and power conversion efficiency are sometimes confused in press or non-specialist articles, leading to apparent claims of very high solar cell efficiencies.
 

 

 

Q. What are the different PV technologies?
   
A.

 Solar cell technologies differ from one another based firstly on the material used to make the solar cell and secondly based on the processing technology used to fabricate the solar cells. The material used to make the solar cell determines the basic properties of the solar cell, including the typical range of efficiencies.
Most commercial solar cells for use in terrestrial applications (i.e., for use on earth) are made from wafers of silicon. Silicon wafer solar cells account for about 85% of the photovoltaic market. Silicon is a semiconductor used extensively to make computer chips. The silicon wafers can either consist of one large singe crystal, in which case they called single- or mono-crystalline wafers, or can consist of multiple crystals in a single wafer, in which case they are called multi-crystalline silicon wafers. Single crystalline wafers will in general have a higher efficiency than multi-crystalline wafers. Silicon wafers used in commercial production allow power conversion efficiencies of close to 22%, although the fabrication technologies at present limit them to about 17 to 18%. Multi-crystalline silicon wafers allow power conversion efficiencies of up to 18%, with present fabrication achieving between 13 to 15%.

KANODA - PERL CELL
KANODA - PERL CELL EM
The PERL cell developed by University of New South Wales holds the silicon single junction efficiency record of 24.7%.

The efficiency achieved by a solar cell depends on the processing technology used to make the solar cell. The most commonly used technology to make wafer-based silicon solar cells is screen-printed technology, which achieves efficiencies of 11-15%. Higher efficiency technologies are the buried contact or buried grid technology, which achieves efficiencies op up to 18% and has been in production for about a decade.

KANODA - SOLAR CELL 1
KANODA - SOLAR CELL 2
Typical screen-printed solar cells.

Although silicon solar cells are the dominant material, some applications – particularly space applications – require higher efficiency than is possible from silicon or other solar cell technologies. Solar cells made from GaAs or related materials (called III-V materials since they are generally made from groups III and V elements of the periodic table) have a higher efficiency than silicon solar cells, particularly for the spectrum of light that exists in space. GaAs solar cells have efficiencies of up to 25% measured under terrestrial conditions. To further increase these efficiencies, solar cells made from different kinds of materials are stacked on top of one another. Such devices are called tandem or multijunction solar cells (the term multijunction applies to other types of structures as well). Such solar cells have efficiencies of up to 40% under concentration.

KANODA - SPACE SOLAR CELL APPLICATION
KANODA - SPECTRO LAB CELL
Space solar cell application. World-record 40.7% efficiency triple-junction solar cell developed by Spectrolab.

A final class of solar cell materials is called thin film solar cells. These solar cells can be made from a variety of materials, with the key characteristic being that the thickness of the devices is a fraction of typical single or multi-crystalline solar cells. Thin film solar cells may be made either from amorphous silicon, cadmium telluride, copper indium diselenide or thin layers of silicon. The efficiencies of thin film solar cells tend to be lower than those of other devices; but to compensate for lower efficiencies, the production cost can also be significantly lower. Of these technologies, amorphous silicon is the best developed, and laboratory efficiencies are between 10 to 12%, with commercial efficiencies just over half these efficiencies. The other thin film technologies are still the subject of development, although commercial products exist. The efficiency of these devices is about 6% to 10% efficient.

KANODA - FIRST SOLAR CdTe
KANODA - KONARKA POWER PLASTIC
CdTe module developed by First Solar. Power plastic developed by Konarka.

Most solar cells will theoretically operate with a higher efficiency under intense sunlight than under the conditions encountered on earth. Concentrator solar systems exploit this effect, by focusing sunlight into a concentrated spot or line. Concentrator systems exist for both silicon and III-V solar cells. Silicon concentrator systems have reached efficiencies of 28% while III-V based systems have reached about 41%.

KANODA - SOLFOCUS CONCENTRATOR MODULE
Solar concentrator developed by SolFocus. A typical solar concentrator array.
 

 

 

Q. What is the PV value chain?
   
A.
KANODA - PV VALUE CHAIN
KANODA - METALLURGICAL
KANODA - SILICON INGOTS & WAFERS
KANODA - SOLAR CELLS
KANODA - PHOTOVOLTAIC MODULES
KANODA - PV PUMP
         

The photovoltaic value chain is generally divided into five basic links:

1. Production of metallurgical-grade silicon from sand,
2. Transformation into silicon ingots of high crystallinity, and sawing them into wafers,
3. Fabrication of silicon wafers into solar cells,
4. Encapsulation of strings of solar cells into modules, and
5. Integration of photovoltaic modules with other electronic components such as charge controllers, batteries and inverters.
      

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